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Highway Medians

Double W Beam Crash Barriers Manufacturers

Also called: Double W Beam Crash Barrier Manufacturers · Double Metal Beam Guardrail · Median Crash Barrier Manufacturers · Dual W Beam Barrier System · Highway Median Guardrail Manufacturers · Double Beam Metal Barrier · Double Sided Guardrail · Median W Beam Barrier · Dual Beam Guardrail · Median Metal Beam Barrier

Double W beam crash barrier manufacturers — highway medians, dual carriageways, bridge medians, urban expressways, interchanges and freight corridors.

Double W-beam profileHot-dip galvanized
ParameterSpecification
Product TypeDouble W Beam Crash Barrier
MaterialHigh-Grade Galvanized Steel
Beam Thickness2.7 mm / 3.0 mm
Beam Width310 mm
Surface FinishHot Dip Galvanized
Coating Thickness550 – 610 GSM
Impact AbsorptionHigh Energy Absorption
Design Life20 – 25 Years
ComplianceISO 9001: 2015
Application AreaHighways, Expressways, Bridges

Product Overview

YNM Safety is one of the leading double W beam manufacturers, delivering robust and reliable metal beam crash barriers engineered for maximum road safety and long-term performance. As trusted YNM Safety manufacturers, our double W beam crash barriers are designed to absorb high-impact collisions, prevent vehicle crossovers, and reduce accident severity on highways and expressways. Manufactured using premium galvanized steel, our W beam barriers offer excellent corrosion resistance and structural strength. Our products are widely supplied to government projects, EPC contractors, and private infrastructure developers, making YNM Safety a preferred name among metal beam manufacturers and w beam barrier manufacturers across domestic and international markets.

Detailed Specifications

Technical, packing and manufacturing details buyers check first

Country of Origin
India
Manufacturing Location
Hyderabad
Net Weight
30 Kg/Rm (Railways), 40 Kg/Rm (Highways)
Quality Standards
IRC 119, MoRTH 803, ISO 9001:2015, EN 1317
Zinc Coating
HDG ≥550 g/m² typical
Beam Thickness
3 mm typical
Post Spacing
1.5 – 2.0 m
Minimum Order Quantity (MOQ)
1000 rm (India), 5000 rm (Export)
HSN Code
73089090

Application Areas

6 application areas — top 10 alternative names.

Product Specification

Key features and product advantages of our Double W Beam Crash Barriers Manufacturers

Key Features & Benefits

High impact energy absorption
Superior corrosion resistance
Long service life with minimal maintenance
Designed for high-speed road safety
Manufactured to global standards
ISO 9001:2015 quality-controlled manufacturing

Quality Proof

Quality certifications that ensure premium product quality

Company Certificates

ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 50001:2018, CE, and GMP

ISO 45001:2018

Occupational Health & Safety Management Certification

View Certificate

Export Availability

Our Double W Beam Crash Barriers Manufacturers is available and exported to 192 countries worldwide

North America

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Latin America & Caribbean

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Europe

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Middle East & North Africa

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Africa

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Asia

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Oceania

au flagAustraliafj flagFijiki flagKiribatimh flagMarshall Islandsfm flagMicronesianr flagNaurunz flagNew Zealandpw flagPalaupg flagPapua New Guineaws flagSamoasb flagSolomon Islandsto flagTongatv flagTuvaluvu flagVanuatu
192
Countries
500+
Active Clients
99.2%
On-Time Delivery

Product Performance Metrics

Plant capacity from our Hyderabad manufacturing

500,000 RM
Monthly Production Capacity
6,000,000 RM
Annual Production Capacity

Manufacturing Process of Double W Beam Crash Barriers

Our Double W Beam Crash Barriers are manufactured through a controlled, quality-driven process to ensure maximum strength, durability, and compliance with national and international road safety standards.

01

Raw Material Procurement

High-quality hot rolled steel coils or sheets (as per IS 5986 / ASTM A36 / EN standards) are procured. The steel must meet specified yield strength, thickness, and chemical composition requirements to ensure impact resistance and durability.

02

Material Inspection & Testing

Incoming steel coils are inspected for thickness tolerance, surface defects, and mechanical properties. Only approved and tested raw material is released for production.

03

Decoiling & Sheet Cutting

Steel coils are mounted on decoilers and straightened. Sheets are then cut to required lengths using shearing or slitting machines based on the standard W-beam size.

04

Roll Forming (Double W Profile)

Cut steel sheets are passed through a precision roll-forming line where they are shaped into the Double W (Thrie Beam / W-Beam) profile. This step ensures accurate wave geometry, uniform thickness, and consistent strength along the beam.

05

Punching & Slotting

Computer-controlled punching machines create bolt holes and slots for spacer blocks and posts. This allows easy installation and proper alignment at site.

06

Edge Trimming & Finishing

Edges are trimmed and deburred to remove sharp corners. This enhances worker safety, product aesthetics, and coating adhesion.

07

Hot Dip Galvanizing

Formed W-beams are galvanized using the hot dip galvanizing process as per IS 2629 / IS 4759 / ASTM A123. This provides uniform zinc coating, high corrosion resistance, and long service life in harsh weather conditions.

08

Galvanized Coating Thickness Inspection

Zinc coating thickness is measured using calibrated gauges to ensure compliance with standards. Visual checks are done for smooth finish, no bare spots, and proper adhesion.

09

Straightening & Final Quality Check

Post-galvanization, beams are straightened if required and undergo final inspection for dimensions, hole alignment, coating quality, and overall finish.

10

Packing & Labeling

Approved crash barriers are stacked properly, bundled with protective spacers, and labeled with batch number, size, and standard reference. This prevents damage during transportation.

11

Dispatch

Finished Double W Beam Crash Barriers are dispatched as per customer or project requirements to Highways & Expressways, Urban Roads, and Bridges & Flyovers.

Frequently Asked Questions

Answers about this product from YNM Safety—manufacturing, standards, supply, and support.

YNM Safety · Double W Beam Crash Barriers Manufacturers
  • What is a double W-beam crash barrier?

    Double W-beam systems stack two W-beam rails (typically on the same post line) to increase lateral strength and containment compared to single W-beam installations.

  • Where are double W-beam barriers used?

    They are used on high-risk stretches, sharp curves, medians, or bridge approaches where designers require higher energy absorption than single W-beam, per project design.

  • Does YNM Safety supply full systems including hardware?

    Yes. YNM Safety provides coordinated supply of rails, posts, spacers, and connection hardware as per approved drawings.

  • Are custom lengths and radii supported?

    Barrier runs often require cutting, camber, and radius details. Share your alignment drawings for fabrication planning.

  • What is the typical lead time?

    Lead time depends on order size, galvanizing slots, and logistics. YNM Safety confirms timelines after technical review.

  • Who is YNM Safety?

    YNM Mega Industries Pvt Ltd is an Indian manufacturer and exporter of road marking paints, metal beam crash barriers, retro reflective signages, and related road safety products, based in Telangana with supply across India and 50+ countries.