What is a double W-beam crash barrier?
Double W-beam systems stack two W-beam rails (typically on the same post line) to increase lateral strength and containment compared to single W-beam installations.
Double W Beam Crash Barriers
High-strength double W beam crash barrier manufacturers delivering superior impact resistance, durability, and enhanced road safety for global infrastructure projects.
Product Performance Metrics
Real-time statistics showcasing our product excellence
6,000,000 RM
Annual Production Capacity
20+
Export Countries
ISO 9001: 2015
Quality Certification
500,000 RM
Monthly Production Capacity
| Parameter | Specification |
|---|---|
| Product Type | Double W Beam Crash Barrier |
| Material | High-Grade Galvanized Steel |
| Beam Thickness | 2.7 mm / 3.0 mm |
| Beam Width | 310 mm |
| Surface Finish | Hot Dip Galvanized |
| Coating Thickness | 550 – 610 GSM |
| Impact Absorption | High Energy Absorption |
| Design Life | 20 – 25 Years |
| Compliance | ISO 9001: 2015 |
| Application Area | Highways, Expressways, Bridges |
Product Overview
YNM Safety is one of the leading double W beam manufacturers, delivering robust and reliable metal beam crash barriers engineered for maximum road safety and long-term performance. As trusted YNM Safety manufacturers, our double W beam crash barriers are designed to absorb high-impact collisions, prevent vehicle crossovers, and reduce accident severity on highways and expressways. Manufactured using premium galvanized steel, our W beam barriers offer excellent corrosion resistance and structural strength. Our products are widely supplied to government projects, EPC contractors, and private infrastructure developers, making YNM Safety a preferred name among metal beam manufacturers and w beam barrier manufacturers across domestic and international markets.
Detailed Specifications
Complete product information including dimensions, origin, and manufacturing details
Country of Origin
India
Manufacturing Location
Hyderabad
Net Weight
30 Kg/Rm (Railways), 40 Kg/Rm (Highways)
Quality Standards
IRC 119, MoRTH 803, ISO 9001:2015, EN 1317
Minimum Order Quantity (MOQ)
1000 rm (India), 5000 rm (Export)
HSN Code
73089090
Packing Type
Standard
Export Availability
Our Double W Beam Crash Barriers is available and exported to 20+ worldwide
Asia
China
India
Nepal
Malaysia
Singapore
Russia
South Korea
Japan
Indonesia
Vietnam
ThailandEurope
United Kingdom
Germany
France
Italy
Spain
Netherlands
Belgium
Poland
Czech Republic
AustriaNorth America
United States
Canada
MexicoMiddle East
Saudi Arabia
United Arab Emirates
Qatar
OmanAfrica
South Africa
MauritiusLatin America & Caribbean
Brazil
Argentina
Colombia
Chile
PeruMexicoOceania
Australia
New Zealand
Papua New Guinea20+
Countries
500+
Active Clients
99.2%
On-Time Delivery
Product Specification
Key features and product advantages of our Double W Beam Crash Barriers
Features
Key Features & Benefits
High impact energy absorption
Superior corrosion resistance
Long service life with minimal maintenance
Designed for high-speed road safety
Manufactured to global standards
Application Areas
Where our Double W Beam Crash Barriers provides maximum road safety and protection
Highways & Expressways
YNM Safety double W beam crash barriers provide strong vehicle containment and enhanced safety on high-speed highways and expressways.
Urban Roads & Arterial Streets
Double W beam barriers improve traffic discipline and road safety on busy urban roads and arterial streets.
Bridges & Flyovers
Metal beam crash barriers provide reliable edge protection on bridges and flyovers.
Curves, Ramps & Interchanges
Double W beam barriers guide vehicles safely through sharp curves, ramps, and interchanges.
Road Medians & Central Dividers
W beam crash barriers prevent vehicle cross-overs and enhance median safety.
Embankments, Slopes & Roadside Hazards
Double W beam crash barriers protect vehicles from roadside hazards and steep embankments.
Market Growth
Double W-Beam Crash Barrier Market Growth
$1.4B
Current Market Size (2024)
$2.6B
Projected by 2033
5-7%
CAGR Growth Rate
75M+
Global Highway Km
Double W-beam crash barriers (as part of the broader W-beam/metal beam crash barrier segment), Compared with ~USD 1.25–1.5 billion in 2024, the Double W-beam crash barrier segment is projected to nearly double in value by 2033 (to around USD 2.3–2.8 billion), reflecting strong infrastructure investment and rising road safety demand worldwide.
Regional Market Share
Asia Pacific38%
North America24%
Europe18%
Middle East & Africa12%
Latin America8%
Market Size Growth (in Billion USD)
Key Growth Factors of Double W Beam Crash Barriers
01
Expansion of road and highway infrastructure02
Stringent government road safety regulations03
Growth in vehicle population and traffic density04
Rapid urbanization and expressway development05
Advancements in crash barrier design and materialsManufacturing Process of Double W Beam Crash Barriers
Our Double W Beam Crash Barriers are manufactured through a controlled, quality-driven process to ensure maximum strength, durability, and compliance with national and international road safety standards.
01
Raw Material Procurement
High-quality hot rolled steel coils or sheets (as per IS 5986 / ASTM A36 / EN standards) are procured. The steel must meet specified yield strength, thickness, and chemical composition requirements to ensure impact resistance and durability.
02
Material Inspection & Testing
Incoming steel coils are inspected for thickness tolerance, surface defects, and mechanical properties. Only approved and tested raw material is released for production.
03
Decoiling & Sheet Cutting
Steel coils are mounted on decoilers and straightened. Sheets are then cut to required lengths using shearing or slitting machines based on the standard W-beam size.
04
Roll Forming (Double W Profile)
Cut steel sheets are passed through a precision roll-forming line where they are shaped into the Double W (Thrie Beam / W-Beam) profile. This step ensures accurate wave geometry, uniform thickness, and consistent strength along the beam.
05
Punching & Slotting
Computer-controlled punching machines create bolt holes and slots for spacer blocks and posts. This allows easy installation and proper alignment at site.
06
Edge Trimming & Finishing
Edges are trimmed and deburred to remove sharp corners. This enhances worker safety, product aesthetics, and coating adhesion.
07
Hot Dip Galvanizing
Formed W-beams are galvanized using the hot dip galvanizing process as per IS 2629 / IS 4759 / ASTM A123. This provides uniform zinc coating, high corrosion resistance, and long service life in harsh weather conditions.
08
Galvanized Coating Thickness Inspection
Zinc coating thickness is measured using calibrated gauges to ensure compliance with standards. Visual checks are done for smooth finish, no bare spots, and proper adhesion.
09
Straightening & Final Quality Check
Post-galvanization, beams are straightened if required and undergo final inspection for dimensions, hole alignment, coating quality, and overall finish.
10
Packing & Labeling
Approved crash barriers are stacked properly, bundled with protective spacers, and labeled with batch number, size, and standard reference. This prevents damage during transportation.
11
Dispatch
Finished Double W Beam Crash Barriers are dispatched as per customer or project requirements to Highways & Expressways, Urban Roads, and Bridges & Flyovers.
Quality Proof
Quality certifications that ensure premium product quality
Quality Standards
Compliance with national and international road safety standards
MoRTH 803
Ministry of Road Transport & Highways Section 803 Specifications
ISO 9001:2015
Quality Management System Certification
EN 1317
European Standard for Road Restraint Systems
IRC 119
Indian Roads Congress Guidelines for Traffic Safety Barriers
Frequently Asked Questions
Answers about this product from YNM Safety—manufacturing, standards, supply, and support.
YNM Safety · Double W Beam Crash Barriers
Where are double W-beam barriers used?
They are used on high-risk stretches, sharp curves, medians, or bridge approaches where designers require higher energy absorption than single W-beam, per project design.
Does YNM Safety supply full systems including hardware?
Yes. YNM Safety provides coordinated supply of rails, posts, spacers, and connection hardware as per approved drawings.
Are custom lengths and radii supported?
Barrier runs often require cutting, camber, and radius details. Share your alignment drawings for fabrication planning.
What is the typical lead time?
Lead time depends on order size, galvanizing slots, and logistics. YNM Safety confirms timelines after technical review.
Who is YNM Safety?
YNM Mega Industries Pvt Ltd is an Indian manufacturer and exporter of road marking paints, metal beam crash barriers, retro reflective signages, and related road safety products, based in Telangana with supply across India and 50+ countries.
