RS-1 bitumen emulsion primer manufacturers — rapid setting cationic emulsion for tack coat, prime coat, and pothole repair priming on bituminous and granular surfaces.
Real-time statistics showcasing our product excellence
| Parameter | Specification |
|---|---|
| Product Type | Cationic Bitumen Emulsion Primer |
| Grade | RS-1 (Rapid Setting) |
| Residue on Sieve | ≤ 0.05% |
| Viscosity (Saybolt Furol @ 25°C) | 20–100 s |
| Residue by Evaporation | ≥ 57% |
| Storage Stability (24h) | ≤ 1% |
| Particle Charge | Positive (Cationic) |
| Compliance | IS 8887, MoRTH 503, IRC SP-100 |
YNM Safety is a trusted RS 1 (Primer) manufacturer and supplier, delivering high-quality Rapid Setting cationic bitumen emulsion engineered for pothole repair, tack coat application, and prime coat surface treatment on highways, urban roads, and industrial pavements.
Our RS-1 bitumen emulsion primer is formulated to break and set rapidly on contact with mineral aggregates, providing excellent bonding strength between the existing pavement and new bituminous overlays. It is widely used as the primer layer beneath cold mix asphalt for fast, all-weather pothole patching.
As experienced bitumen emulsion manufacturers, YNM Safety ensures every batch of RS 1 primer complies with IS 8887, MoRTH 503, and IRC SP-100 specifications. The emulsion is supplied in 200 kg steel drums and bulk tankers for both domestic infrastructure projects and international export.
Complete product information including dimensions, origin, and manufacturing details
Our RS 1 (Primer) Manufacturers is available and exported to 20+ worldwide
India
Sri Lanka
Nepal
Bangladesh
Bhutan
Maldives
United Arab Emirates
Oman
Bahrain
Kenya
Nigeria
South Africa
Egypt
Tanzania
Saudi Arabia
Qatar
KuwaitKey features and product advantages of our RS 1 (Primer) Manufacturers
Where our RS 1 (Primer) Manufacturers provides maximum road safety and protection
RS-1 primer is the recommended bond coat for pothole patches before applying cold mix asphalt.
RS-1 is used as a tack coat between existing bituminous layers and new asphalt overlays.
RS-1 primer seals granular sub-bases prior to bituminous surfacing on new road construction.
Used by municipal corporations for routine pothole and crack maintenance on city streets.
RS-1 ensures durable patch repairs at toll plazas and intersections subject to braking stress.
Suitable for heavy-duty pavement maintenance in industrial estates, ports, and container yards.
RS-1 Primer & Pothole Repair Market Growth | YNM Safety
The Indian bitumen emulsion market is projected to grow at a 5–7% CAGR through 2030, driven by accelerated highway maintenance programs under NHAI, PMGSY rural connectivity expansion, and municipal pothole repair initiatives across smart cities.
As trusted RS-1 primer manufacturers, YNM Safety produces cationic bitumen emulsion through a controlled colloid mill process to deliver consistent particle size, stable storage performance, and rapid setting characteristics for pothole repair and pavement priming.
VG-10 or VG-30 paving grade bitumen is selected as the base feedstock based on the required emulsion residue and end-use specification. Each batch is tested for penetration, softening point, and ductility before entering the emulsification process.
Demineralised water is blended with cationic emulsifying agents and a controlled dose of hydrochloric acid to achieve the optimal pH window. This aqueous phase carries the positive charge that defines RS-1 emulsion behaviour.
The selected bitumen is heated to 130–150°C in jacketed storage tanks under continuous agitation. Temperature is closely monitored to ensure proper viscosity for colloid mill processing without thermal degradation.
Heated bitumen and aqueous phase are simultaneously fed into a high-shear colloid mill operating at 3,000–6,000 rpm. The mill disperses bitumen into micron-sized droplets coated with emulsifier, producing a stable cationic emulsion.
The freshly produced emulsion is cooled through heat exchangers and transferred to stabilisation tanks. A controlled rest period ensures complete emulsifier adsorption and uniform particle size distribution.
Each batch is tested for residue on sieve, Saybolt Furol viscosity, particle charge, storage stability, residue by evaporation, and water content per IS 8887. Only batches meeting all parameters are released.
Approved RS-1 emulsion is filled into 200 kg steel drums via automated filling lines, with each drum batch-labelled and sealed. Bulk tanker loading is available for project-based supply.
Batches are dispatched with test certificates, MSDS, and batch traceability documents. YNM Safety supports pan-India delivery and export shipments with technical assistance for application crews.
Quality certifications that ensure premium product quality
Compliance with national and international road safety standards
Indian Standard for Bitumen Emulsion (Cationic)
Ministry of Road Transport & Highways Specification for Prime & Tack Coat
Answers about this product from YNM Safety—manufacturing, standards, supply, and support.
RS 1 is a Rapid Setting cationic bitumen emulsion used as a primer and tack coat for pothole repair and bituminous overlays. It breaks rapidly on contact with mineral aggregate, creating a strong bond between the existing pavement and the new patch or overlay. YNM Safety manufactures RS-1 emulsion to IS 8887 and MoRTH 503 specifications.
RS-1 is the recommended primer for pothole repair under cold mix asphalt, as a tack coat between existing bituminous layers and new overlays, and as a prime coat on WMM / WBM granular bases. It is widely used on national highways, urban roads, toll plazas, and industrial pavements.
RS-1 is water-based and cold-applied, with significantly lower VOC emissions and no solvent fire hazard. Cutback bitumen requires hazardous solvents for fluidity. RS-1 sets through emulsion breaking, not solvent evaporation, making it safer for workers and faster to traffic.
RS-1 is supplied in 200 kg steel drums and bulk tankers. Shelf life is approximately 6 months when stored sealed at ambient temperature with periodic agitation. MOQ is 200 kg.
Yes. YNM Safety exports RS-1 bitumen emulsion primer across South Asia, the Middle East, and Africa. Share volume, port, incoterm, and any local standard requirements for a feasibility and pricing review.
YNM Mega Industries Pvt Ltd is an Indian manufacturer and exporter of road marking paints, metal beam crash barriers, retro reflective signages, and related road safety products, based in Telangana with supply across India and 50+ countries.
